Kurtis Roberts 2004 motorcycle racing suit cut from 1.2-1.3mm cowhide in black.
- Drum-dyed milled cowhide leather (1.2–1.3 mm) resists abrasion and impacts at race speeds.
- EN 1621-1:2012 CE-rated armour at shoulders, elbows, knees, and hips plus removable spine protector (EN 1621-2) for comprehensive race-grade protection.
- Pre-curved sleeves, accordion stretch panels at lower back and knees, and Cordura panels in sleeves and crotch maximize mobility and riding comfort.
Kurtis Roberts 2004 Motorcycle Racing Suit Safety Features
- Drum-dyed milled cowhide leather (1.2–1.3 mm) is selected for this Kurtis Roberts Honda AMA race suit, delivering excellent abrasion resistance and durability on the track.
- EN 1621-1:2012 CE-rated protectors shield shoulders, elbows, and knees for consistent motorcycle racing protection.
- Additional leather overlays on shoulders, elbows, knees, and hips provide extra crash and drag resistance during slides.
- Elbow and knee foam padding cushions impacts during crashes and absorbs energy at high-stress contact zones.
- Pre-curved sleeves support the proper riding position and track-day comfort on the bike.
- Reinforced safety seams with dual and triple stitching in critical areas maximize durability and seam integrity.
- YKK semi-auto-lock zippers secure the front, cuffs, and calf closures for consistent closure under racing conditions.
- Removable dual-density armour at the knees, shoulders, and elbows allows customizable protection levels.
- Removable dual-density CE spine protector (EN 1621-2 compatible) adds critical back and spine protection during high-speed racing.
- Replaceable TPU knee sliders are included for track performance and abrasion management.
- Optional rubber padding on select high-impact parts is available on request for added crash protection.
- Optional aerodynamic neck-hump enhances neck and spine protection during high-speed riding and acceleration.
Suit Specifications & Construction Details
Outer Layer
- Outer layer uses drum-dyed milled cowhide leather 1.2–1.3 mm thick for durable abrasion resistance and track longevity.
- Accordion leather stretch panels on the lower back and knees improve flexibility and mobility during riding.
- Cordura stretch panels in sleeves, crotch, and calf maximize range of motion and rider comfort.
- External CE-rated protectors on shoulders, elbows, and knees meet EN 1621-1:2012 standards.
- Pre-curved sleeves align with the natural riding position for ergonomic comfort and reduced fatigue.
- YKK semi-auto-lock zippers at the front, cuffs, and calf closures provide secure, consistent fastening.
- Velcro-reinforced straps at neck, cuffs, and calves ensure a locked-in, secure fit during aggressive riding.
- Velcro attachment points for knee sliders allow easy replacement and repositioning.
- Soft neoprene cuff and collar reduce chafing and contribute to all-day wearing comfort on track days.
- Safety stitching with high-strength nylon thread in critical seams maximizes durability during crashes.
Inner Layer
- Polyester mesh lining provides breathable comfort during extended riding sessions.
- Removable CE-rated dual-density armour at knees, shoulders, and elbows delivers customizable protection.
- Removable CE spine protector (EN 1621-2 compatible) offers additional back protection when installed.
- Optional removable aerodynamic hump provides enhanced neck and upper-spine protection.
- Left-side inner mesh chest pocket offers convenient storage for essentials during track sessions.
Kurtis Roberts Custom Sizing & Options
- Made-to-measure custom sizing: select Custom Size from the product options Size, complete the checkout process. Submit your body measurements via the measurement form using your order number; suit ships in 4-6 weeks from spec confirmation.
- Standard sizes (EU 42–60 / US 32–50 for Men; EU 38–50 / US 6–18 for Women) ship in 10–15 working days from order confirmation.
- Speed hump options: choose No Hump, Standard Hump, Ventilated Hump, or Hydro Hump for customized back protection and aerodynamics.
- Perforation patterns: select No Perforation, Perforated Chest, Perforated Front, or Full Perforated to balance ventilation and protection.
- Leather upgrade available: upgrade from Cowhide leather to Monaco or Kangaroo leather for enhanced abrasion resistance and weight reduction.
- Removable lining options: choose standard or thermal removable lining for seasonal adaptability.
- Extra knee slider available to extend slider life and provide backup protection during intensive track use.
- Matching gloves and boots available in coordinated sizing to complete your Kurtis Roberts AMA race replica setup.
- Sizing for the Kurtis Roberts 2004 motorcycle racing suit follows the Size Guide on this page.
- Also listed as Honda AMA race suit 2004 Kurtis Roberts.
- This is the cowhide leather racing suit men 2004 configuration.

Vintage Motorbike Clothing AMA 
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Vintage Motorbike Clothing AMA
Product Specifications
- Product Type: Race Suit (1-piece or 2-piece configuration)
- Category: AMA Race Suits / MotoGP Replica / Race Suits
- Best Use: AMA track racing, track-day riding, race replica collecting
- Material: Drum-dyed milled cowhide leather (1.2–1.3 mm)
- Construction: Hand-stitched made-to-order construction with dual and triple safety stitching in critical areas. Pre-curved sleeves, accordion leather stretch panels at lower back and knees, Cordura stretch panels in sleeves and crotch. YKK semi-auto-lock zippers at front, cuffs, and calf closures. Silver snap buttons on two-piece suit pants. Velcro-reinforced straps at neck, cuffs, and calves.
- Comfort Features: Pre-curved sleeves for riding position. Accordion leather stretch panels for mobility. Soft neoprene cuff and collar. Cordura stretch panels in sleeves, crotch, and calf.
- Closure / Fit System: YKK semi-auto-lock coil zippers at front, cuffs, and calf. Silver snap buttons on pants. Velcro straps at neck, cuffs, and calves for secure fit.
- Pockets: 1 left-side inner mesh chest pocket for storage.
- Style / Design Features: Kurtis Roberts 2004 AMA race replica. Available in Black and Red colorways. External leather overlays at shoulders, elbows, knees, and hips for crash and drag resistance.
- Lining Options: Standard polyester mesh lining or thermal removable lining available.
- Protection: EN 1621-1:2012 CE Level 2 armour at shoulders, elbows, knees, hips. Removable CE spine protector (EN 1621-2 compatible). External protection knee with replaceable TPU knee sliders. Foam padding at elbows and knees. Optional aerodynamic speed hump available.
- Ideal For: AMA racing enthusiasts and track-day riders seeking an authentic Kurtis Roberts 2004 AMA race replica with full CE-rated protection and made-to-measure custom fit.
- Made-to-Measure: Yes. Custom Size option available with 4–6 week lead time from spec confirmation.
- Standard Lead Time: 10–15 working days from order confirmation for standard sizes.
- Brand: Leather Collection
- Explore Related Gear: Browse Honda Motorcycle Suit and Honda Motorcycle Gloves.
FREQUENTLY ASKED QUESTIONS
The Kurtis Roberts AMA race suit is constructed from drum-dyed milled cowhide leather, 1.2–1.3 mm thick. This thickness is the industry standard for race-grade suits because it balances abrasion resistance, impact protection, and rider mobility. The drum-dyed finish ensures consistent colour and durability, while the milling process refines the leather's surface for a smooth feel and enhanced wear characteristics. This cowhide construction has been proven in track racing and delivers the protection Kurtis Roberts' 2004 AMA season replica demands. If you prefer lighter weight and higher abrasion resistance, you can upgrade to Monaco or kangaroo leather during customization.
Ordering a custom-sized suit is straightforward. Select Custom Size from the product options Size dropdown, then complete the checkout process as normal. After your order is confirmed, you'll receive an order number. Use that number to access the measurement form and submit your precise body measurements. Our team will confirm your specs and begin hand-stitching your Kurtis Roberts 2004 motorcycle racing suit. Custom-made orders ship in 4–6 weeks from spec confirmation. If you prefer a standard size (EU 42–60 for Men or EU 38–50 for Women), those ship in 10–15 working days from order confirmation.
The Kurtis Roberts AMA race suit includes comprehensive CE-rated protection. Shoulders, elbows, knees, and hips are equipped with removable dual-density armour meeting EN 1621-1:2012 Level 2 standards. A removable CE spine protector (EN 1621-2 compatible) provides critical back protection. External leather overlays at shoulders, elbows, knees, and hips add extra crash and drag resistance. The suit also includes replaceable TPU knee sliders for track performance. Foam padding at elbows and knees absorbs impact energy during crashes. All armour pieces are removable and replaceable, allowing you to customize protection levels and extend the life of your suit.
Standard sizes (Men: EU 42–60 / US 32–50; Women: EU 38–50 / US 6–18) are made-to-order and ship in 10–15 working days from order confirmation. Custom-sized suits (made-to-measure) ship in 4–6 weeks from spec confirmation after you submit your body measurements via the measurement form. All orders are hand-stitched made-to-order construction — there is no stock inventory. The Kurtis Roberts AMA suit is available in 1-piece or 2-piece configurations, and you can customize speed hump, perforation, lining, and leather options during checkout. This answer applies to the Kurtis Roberts 2004 motorcycle racing suit on this page.
Yes. The Kurtis Roberts AMA suit comes standard in drum-dyed milled cowhide leather, but you can upgrade to Monaco or kangaroo leather during customization. Kangaroo leather offers higher tensile strength per unit weight, making it lighter and more abrasion-resistant than cowhide — ideal for riders prioritizing weight reduction without sacrificing protection. Monaco leather provides a middle ground. All leather options are available in standard or custom-sized configurations. Select your preferred leather type from the product options Leather dropdown during checkout, or contact our team for guidance on which upgrade suits your racing style and needs.
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